OEM Cushion Factory: Pros, Cons, and Applications of Pure Cotton Sueded Fabric


Release Date:

2022-06-29

OEM Cushion Factory: Pros and Cons of Pure Cotton Sueded Fabric and How to Care for It

  100% cotton brushed fabric is a functional textile that undergoes post-finishing after printing and dyeing. It is produced by rubbing the fabric against emery cloth using a brushing machine, which induces a qualitative change in its appearance while preserving its original properties. Specifically, a short pile layer is formed on the fabric surface, enhancing its aesthetic appeal while simultaneously reducing its thermal conductivity and improving its warmth retention and softness. The fabric boasts vibrant colors, a supple hand feel, and a full, pleasing appearance.

   OEM Cushion Factory: Advantages

  1. The manufacturing process is far more complex than that of ordinary printed fabric, featuring unique techniques and advanced technology. The matte material offers a comfortable tactile experience—soft to the touch and with an appealing texture.

  2. Colorfast and pilling-resistant, made from high-quality fabric that poses no harm to the human body.

  3. The fabric is exceptionally comfortable, helping to improve our sleep—especially in winter. It offers excellent warmth retention and outstanding breathability, creating a high-quality sleep environment for us.

  4. Rich in color, with a gradient effect and excellent color saturation, it can be perfectly coordinated with the bedroom’s interior design.

 Cushion OEM

   OEM Cushion Factory: Areas for Improvement

  1. They tend to go out of style quickly. That’s why some European and American brands that produce vintage-style T-shirts use techniques like stone-washing and enzyme washing to artificially age the fabric.

  2. Prone to getting dirty, i.e., easily attracting dust, fabric fibers, wool, and other debris.

  3. Not suitable for printing. First, it is not suitable for direct digital printing because the fabric has a brushed finish and a high level of fuzz. Even with industrial-grade piezoelectric print heads, direct digital printing cannot ensure 100% ink deposition on cotton fibers, resulting in whitening after washing. Inexperienced observers may mistakenly conclude that the print has faded. Second, screen printing further complicates the process, particularly in terms of surface smoothness and edge uniformity. This is especially true when printing white onto black fabric, as jagged edges—often referred to as “dog teeth”—are prone to occur.

   OEM Cushion Factory: Bedding Care

  Washing wool bedding is similar to washing other pure cotton fabrics: use water at 30°C, a neutral detergent, and select the gentle cycle on the washing machine (do not use the heavy-duty cycle). Do not bleach with medium-temperature bleach, dry clean, or iron.

  1. Keep it dry. Damp, worn bedding can cause significant harm, so maintaining dryness is crucial for both its longevity and comfort. Open the windows to ventilate and keep your bedroom dry!

  2. Do not machine wash. Use a professional cleaning agent when cleaning. Since the material is sandblasted, it must not be washed in a washing machine. Instead, gently rub it by hand repeatedly to avoid damaging the abrasive surface.

  3. Sanding kits should not be exposed to direct sunlight. We’ve all heard that silk, down, and wool should never be left in the sun—well, the same goes for brushed-bedding. That’s because the brushed finish is created through a post-weaving treatment in which the fabric is rubbed with a sanding machine and emery cloth, forming a soft nap. If exposed to intense sunlight, the fibers are prone to thermal expansion and contraction, which can exacerbate shedding from the brushed surface.

  4. Use camphor to prevent moisture. When storing brushed pure cotton items, place a camphor ball or a desiccant inside to effectively ward off dampness. Since prolonged storage can compromise the durability of textile fabrics due to brushing and moisture absorption, it’s also advisable to periodically take out and air-dry stored bedding.

  Pure cotton brushed fabric is a rising star in the textile industry, captivating consumers with its softness, comfort, rich texture, excellent drape, easy care, and distinctive suede-like appearance. In particular, it feels exceptionally close to the skin during wear, offering a warm, supple, and cozy sensation. Its colors remain refreshingly vibrant and resistant to fading and pilling, while its superior qualities—such as greater thickness compared with ordinary cotton fabrics—have won widespread favor.